Many industries have hydraulic systems that do various jobs like lifting heavy loads and pressing parts. When you have a hydraulic system, it makes the job safe, saves time, and allows a fast completion of the work you are doing. But, to have a great hydraulic system, you need to purchase it from a reputed company like nriparts.com that has years of experience in trading such products. Besides, you must look after its maintenance to keep it functional for a longer time.
Therefore, always make sure to keep an eye on your hydraulic system and purchase a new one if the current system causes many issues. Here are some things that you can consider to keep your hydraulic system working properly.
Check The Fluid Level
Every time you use your equipment, check the fluid in the tank. The system must have the right amount of fluid in it. This is to ensure that the hydraulics will not build to the maximum pressure that is required to do the job you want it to do.
For this reason, you need to check the amount of oil that you have in the tank. If the oil is low in the tank, you will draw air into the system and through this, it will make the pump cavitate and there will be a quick drop of the pressure in the system. If you need to add oil to the tank, use the same oil that is already in the system for proper viscosity and grading of the oil.
Check Hydraulic Line and Fittings
Always take time to inspect visually the hydraulic fittings and lines of your system. To do this, look for leaks in the lines, cracks in the hoses, or fittings that are leaking. If you can see any of these, you need to repair them before you operate your machine.
Notably, the leaks in the system may be hard to notice or show up if the system is not running. So, start your equipment and do an inspection, this will be helpful as pressure is in the lines and you have warm fluid in the system. In this way, you can easily see a drip or leak in your system, and you can repair it to have your hydraulic system working properly.
Check The Filter Indicators
Almost all hydraulic systems use filters that have an indicator window on them that has a visual indicator that helps you know when you have to change the filter. Thus, you need to check the indicators before you run your equipment.
This is because dirty filters will not only contaminate the system, but will cause damage to the pump, the hydraulic cylinders, and servos in the system.
Check The System Temperature
Another thing that will help you keep your hydraulic system working perfectly is checking the temperature of the system. To do this, use an infrared thermometer to check the temperature of the servos, the pump, and the lines as often as you can.
This is vital since a system with high temperatures will damage some of its parts and it will need a premature replacement of parts. To know if your system is working well, it should run below 160 degrees Fahrenheit with the system at full temperature.
Check the tank for aeration
Do you check for air in your system? Simply check for the presence of air bubbles in the oil in your hydraulic oil tank. If the system is running the air should not be frothy. If there are bubbles on the surface of the oil, you may have an air leak in the system. Another reason you may be having aeration is a cold hydraulic oil, bad seals on the cylinders, and oil that is highly viscous for the system. Have a hydraulic expert check your system to correct the aeration.
To sum up, the above things are some of the things you need to consider to ensure your hydraulic system is working well. To sort out any issues you do not know how to go about for your system to work efficiently. Hire a specialist that rebuilds hydraulic components and they can also give you tips on how you can improve your hydraulic system. When your equipment is functioning properly, so will your workflow and an expert will help you meet your hydraulic needs.